Winnowing
The broken beans go into our kinetic energy/reversed air cacao winnower to separate the husk from the nibs. This is a one of a kind winnower, using patent kinetic energy technology from a different industry and applying it here. The result is clean cacao nibs, ready for the next step! The shells (or fines) are either sold to breweries to use for chocolate beer or composted and used for mulch.
Refining
We grind the nibs until they liquefy into what is called “chocolate liquor.” Once the liquor is made, sugar and other ingredients (depending on the recipe, our 100% bar is nothing but cacao!) are mixed and ground together. Further particle and flavor refinement occurs in the grinders for many hours, up to 3 consecutive days! We refine the nibs to 15 microns for a creamy, smooth mouthfeel.
Conching
This is the last part of the refinement process, named for the shell-like shape of the original machine (invented by one Rudolphe Lindt). In this step, the chocolate is constantly agitated while the temperature and air-flow across its surface are manipulated to put the finishing touches on the flavor and texture. We are able to remove unwanted volatile compounds that may contribute undesirable flavors.