Small-Batch Chocolate Production | Chocolate Making Steps | Creo Chocolate
Shopping Cart

Our Small Batch Process

How It's Made

01

Craftsmanship, Chemistry, Creativity

In our small factory in the beautiful city of Portland, OR, we roast, crack, winnow, grind, conche and temper chocolate in small batches.

By directly importing fine flavor cacao from the farmer, we create a deeper connection to the source.

Every chocolate-maker’s process is slightly different, there are so many variables to tweak! Our small-batch process is unique to our company, and continues to change for the better as we learn and grow as chocolate-makers. We are driven to make the best chocolate we can, with intention and integrity at every step.

It All Starts at the Farm
02

It All Starts at the Farm

The Farm

Cacao grows in the humid tropics. Our signature cacao is Cacao Nacional Arriba, grown on our single-estate farm, Hacienda Victoria, in Cerecita, Guayas, near Ecuador’s Pacific coast, since 2011. It’s one of the world’s rarest heirloom cacao varieties.

Shipping

Bagged beans are trucked to the seaport, inspected and reinspected all along the way. A mountain of paper work is required to export and import them into the USA.

Refinement Process
03

Refinement Process

Winnowing

The broken beans go into our kinetic energy/reversed air cacao winnower to separate the husk from the nibs. This is a one of a kind winnower, using patent kinetic energy technology from a different industry and applying it here. The result is clean cacao nibs, ready for the next step! The shells (or fines) are either sold to breweries to use for chocolate beer or composted and used for mulch.

Refining

We grind the nibs until they liquefy into what is called “chocolate liquor.” Once the liquor is made, sugar and other ingredients (depending on the recipe, our 100% bar is nothing but cacao!) are mixed and ground together. Further particle and flavor refinement occurs in the grinders for many hours, up to 3 consecutive days! We refine the nibs to 15 microns for a creamy, smooth mouthfeel.

Conching

This is the last part of the refinement process, named for the shell-like shape of the original machine (invented by one Rudolphe Lindt). In this step, the chocolate is constantly agitated while the temperature and air-flow across its surface are manipulated to put the finishing touches on the flavor and texture. We are able to remove unwanted volatile compounds that may contribute undesirable flavors.

Aging and Moulding
04

Aging and Moulding

Aging

The chocolate is then poured into blocks until we are ready to use it. We age our chocolate for at least a month. During that time the chocolate will mellow and the flavor balance. After aging, some of it will be made into our award-winning bars and truffles and also used in our cafe for drinks and baked goods.

Moulding

The tempered chocolate is then poured into our specially designed molds.

Packaging

We package the bars by hand. The inner package is cellophane (wood fiber, not plastic), which is 100% recyclable and compostable.

Taste the Craft

From bean to bar, every step is done by hand in our Portland chocolate lab.

Cedar Hills Grand Opening

YOU'RE INVITED!

Thu, Sept 10 · 9am–1pm

Free chocolate samples, prize wheels & more. RSVP for updates!

RSVP Now →